Contract Coating

Contract Coating

Do you need to optimize capacity or expand your product portfolio? Let us know how we can help.


Contract Coating Service

DUNMORE Corporation is a leading partner for the development and contract coating of engineered films, foils and fabrics. DUNMORE’s contract coating service delivers your proprietary technologies with our 45 years of web handling expertise. On-site process engineers and DUNMORE’s development process enable us to quickly scale the production of your coated substrate on our equipment.

Whether you’re looking to maximize capacity, add functionality or test new technologies, DUNMORE’s scalable manufacturing enables quick delivery to market for startups to Fortune 100 partners.

Toll Coating Specialties:

  • Precision coating
  • Multi-layer coatings
  • Disparate coatings & laminations

U.S. Toll Coating Specifications

Roll-to-Roll Coating

Coating technology
  • Single head
  • Double head
  • Two side coating (C2S)
  • Direct gravure
    • Kiss coating
    • Rod coating
  • Reverse gravure
  • Offset gravure
  • Slot die coating
Chemistries
  • 0.25 g/m2 - 50 g/m2
  • Thickness: <1 micron - 50 micron
  • Aqueous coating
  • Solvent coating
  • UV coating

Substrate Handling

Film
Foil
Fabric
  • 0.25 - 20 mil (film)
  • 0.36 - 8 mil (foil)
  • 24" - 80" wide
  • Up to 40" outside diameter
  • 3", 6", 10" cores

Drying Capabilities

Oven
  • Up to 400°F
  • Multi-zone
  • Roller driven

Additional Web Handling

  • Auto splicing for high efficiency and productivity.
  • Expertise in handling multiple polymeric substrates.

European Toll Coating Specifications

Roll-to-Roll Coating and Laminating

Coating technology
  • Single head
  • Direct gravure
    • Kiss coating
  • Indirect gravure (offset)
  • Reverse gravure
  • Closed pressure gravure
Chemistries
  • 0.25 g/m2 - 50 g/m2
  • Thickness: <1 micron - 50 micron
  • Aqueous coating
  • Solvent coating

Substrate Handling

PET
OPP
PE
Fabric
Nonwoven
Paper
  • 12 - 500 micron (PET)
  • 30 - 200 micron (OPP)
  • 30 - 200 micron (PE)
  • 0.60 - 2.50 meter wide
  • 1200 mm outside diameter winder
  • 1000 mm outside diameter let-off
  • 3", 6" cores

Drying Capabilities

Oven
  • Up to 150°C
  • Multi-zone
  • Air impingement

Inline Quality Assurance Systems

  • Optical defect detection 3 cameras in transmission, 3 cameras in remission
  • Web cleaning systems (contact and non-contact)
  • Viscosity control

Additional Web Handling

  • Auto splicing for high efficiency and productivity.

Advanced Film Coating

Our Dedicated Solutions Team, coupled with our extensive web handling capabilities, are coordinated to provide quick, custom material conversions; enabling us to assist in the creation of new products in unison with our customers, existing operations and systems.

DUNMORE offers timely solutions utilizing all of our resources to meet our clients' custom processing needs. We develop partnerships with our customers by delivering roll-to-roll consistency with unparalleled service and attention to detail. Maintaining solid, long-term partnerships built on trust and maintaining complete confidentiality are two of DUNMORE's core values.

Typical Coating Functions

  • Antiblocking
  • Antimicrobial
  • Antistatic
  • Barrier
  • Blackout (Light Filtering)
  • Chemical Resistant
  • Conductive
  • Corrosion Resistant
  • Decorative / Custom Colors
  • Embossable
  • Eraseable / Writable
  • Etchable
  • Flame Retardant
  • Hardcoats
  • Heat Resistant
  • Heat-Seal
  • Insulative
  • Matte
  • Opaque
  • Print Receptive
  • Release
  • Scratch Resistant
  • Security / Custom Logos
  • Slip
  • Transparent
  • UV Blocking

Typical Substrates

  • Acrylic
  • Fabrics
  • Foil
  • Kevlar®
  • Nomex®
  • Nylon
  • Polycarbonate
  • Polyester
  • Polyethylene
  • Polyimide
  • Polypropylene
  • Polystyrene
  • Polyvinyl Chloride
  • Resin Coated Paper
  • Scrim
  • Synthetic Paper
  • Tedlar®
  • Teflon®
  • Tyvek®
  • Woven and Non-Woven

Contact Us for Roll-to-Roll Toll Coating Services

Please contact us to find out more about our roll-to-roll toll coating services in the United States and Europe.

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